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Integrated Systems And Specialized Vehicles
Integrated Systems And Specialized Vehicles
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Industrial Intelligence
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Intelligent Transportation
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Conformal Coating AOI Equipment
The Conformal Coating AOI Equipment is a high-precision intelligent optical inspection solution specifically engineered for quality validation of PCBAs post-conformal coating application. Integrated with high-resolution industrial cameras and annular illumination systems to capture ultra-detailed images of coating surfaces, the system leverages proprietary image processing algorithms and advanced deep learning models to enable precise segmentation of coated regions and accurate detection of diverse defects—including coating anomalies such as voids/bubbles, cracks, ripples, fisheyes, orange peel texture, delamination, and whitening, as well as component issues like missing parts, lifted/tilted components, and device positional offset. Furthermore, it supports user-defined coating thickness measurement at designated inspection points, delivering quantitative thickness data to facilitate rapid process troubleshooting, yield improvement, and enhanced product reliability.
Conformal Coating AOI Equipment
Product Key Features/Technologies
- High-Precision Inspection
Integrated with micron-scale resolution industrial cameras, professional-grade optical lenses, and a high-precision motion control system, the equipment delivers a detection accuracy of ±0.01mm. This enables precise delineation of conformal coating contours and reliable identification of micro-scale coating defects.
- Comprehensive Coating Area Inspection
The system intelligently recognizes conformal coating boundaries and morphologies, then performs high-accuracy template-based comparisons to rapidly identify coating anomalies such as over-application, under-application, misalignment, and boundary deviations.
- Multi-Defect Classification & Recognition
Powered by deep learning algorithms with enhanced defect learning and classification capabilities, the system detects over ten defect types, including voids/bubbles, cracks, ripples, fisheyes, orange peel texture, delamination, and whitening.
- Targeted Thickness Measurement
Utilizing a spectral confocal sensor, the equipment provides quantitative coating thickness data at user-specified coordinate points or regions of interest.
- Component Defect Detection
Leveraging deep learning-driven analysis, the system enables intelligent identification of component-related quality issues, such as missing parts, physical damage, and positional offset.
- Flexible Process Configuration
A visual inspection template editor supports one-click setup of inspection zones, light source parameters, and algorithmic thresholds, enabling rapid adaptation to diverse conformal coating materials, application processes, and PCB configurations.
- Robust Performance
Engineered and validated to automotive industry standards for design and component selection, the system ensures consistent, long-term operation in high-throughput production environments.
- Data Management & Analytics
Equipped with integrated data logging and analytics functionality, the system enables real-time recording, statistical analysis, and visualization of inspection results. This facilitates streamlined quality traceability and data-driven optimization of production processes.
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